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5 Common Mistakes Businesses Make When Ordering Custom Boxes (And How to Avoid Them)

Ordering custom packaging should be a smooth process — but for many businesses, especially those ordering in bulk for the first time, it can become stressful and expensive if the right decisions aren’t made upfront.

At ANIPACK Packaging Industries, we’ve worked with hundreds of B2B clients across Pakistan — from FMCG and pharma to textiles and electronics — and we’ve seen the same mistakes come up again and again.

Here are the top 5 packaging pitfalls to avoid, and how you can save time, money, and headaches in your next order.

1. Not Knowing the Correct Box Size

Many businesses guesstimate box dimensions, thinking “close enough” will do. In reality:

  • Oversized boxes waste space and increase courier charges.
  • Undersized boxes lead to product damage.
  • Inaccurate sizes delay die-line creation and slow down production.

Avoid it by:
Measuring your product accurately including internal padding or inserts. Our team at ANIPACK can also help you select or design the right fit with no guesswork involved.

2. Ignoring the Material & Flute Type

Not all cardboard is the same. Choosing the wrong flute (A, B, C, E) or board GSM can result in:

  • Weak boxes that collapse during stacking
  • Excessive packaging cost due to overengineering
  • Damage during transit, especially on long routes

Avoid it by:
Telling us your product’s weight, fragility, and shipping method. We’ll recommend the ideal flute and board for your specific use case.

(For a detailed guide, see our blog: “Understanding Flute Types: A, B, C, E – What’s Best for You?”)

3. Overcomplicating Design Too Early

It’s tempting to want a bold, colorful, foil-stamped box on your very first order — but that can:

  • Raise costs unnecessarily
  • Slow down production timelines
  • Distract from the functional goal of the packaging

Avoid it by:
Starting with a clean, well-structured box that prioritizes protection. Once your volume grows or brand guidelines settle, you can scale up the design and add embellishments.

We also offer free die-line templates to simplify your design process.

4. Not Asking About MOQ & Lead Times

Some businesses expect 100 boxes with premium features delivered in 3 days, which isn’t realistic for custom manufacturing.

Avoid it by:
Understanding Minimum Order Quantities (MOQ) and production lead times early on. At ANIPACK, we’re upfront about timelines — and we offer flexible MOQs for small to medium businesses.

5. Choosing the Cheapest Option Instead of the Right One

In B2B packaging, cheaper is not always better. You might save a few rupees per box — but risk:

  • Lower quality print and board
  • No quality assurance
  • Poor customer experience and brand perception

Avoid it by:
Prioritizing value, not just price. With ANIPACK, you get industrial-grade quality, tailored advice, and long-term reliability — at competitive rates.

Final Advice: Partner with the Right Packaging Expert

The easiest way to avoid all these mistakes? Work with a packaging supplier that understands your industry, speaks your language, and delivers consistently.

At ANIPACK Packaging Industries, we don’t just sell boxes — we engineer packaging solutions that:

  • Protect your product
  • Enhance your brand
  • Fit your budget and supply chain

Ready to place your first (or next) smart order?

Visit www.anipack.pk or call our team today to discuss your packaging needs.

Let’s get it right — the first time.